ASSESSMENT OF THE EFFECTIVENESS OF SELECTIVE LASER SINTERING METHOD FOR STRENGTHENING SOIL TILLAGE WORKING UNITS

The functioning of agricultural machinery and equipment is an integral factor in ensuring the sustainability of production. Wear of the working units of tillage mechanisms is associated with a gradual change in their geometric and physical-mechanical characteristics, which in turn reduces the efficiency of tillage. One of the methods for solving this problem is to apply a protective layer of material that has increased wear resistance. Selective laser sintering (SLS) and plasma powder cladding are technologies for applying protective layers to the surface of agricultural machinery parts. A comparative analysis of these methods will allow us to assess their effectiveness and applicability in agricultural conditions. The results of comparing these methods will allow you to choose the optimal solution depending on the specific requirements and operating conditions of agricultural equipment. Calculation of the choice of design and material parameters shows that when using selective laser sintering as a method of strengthening the working units of soil-cultivating machines, the savings in hard alloy will be 35%. It has been established that due to the formation of a homogeneous, thin, wear-resistant, strengthening layer on the working unit, the effective shaping of its blade part occurs, which ensures the established plowing depth without violating the agrotechnical parameters of the soil cultivation process. When testing for reliability, it was determined that the wear rate of the experimental bits was significantly lower than the serial ones. The average wear rate for 8 bits is: experimental samples - 0.458 mm/ha, serial samples - 0.559 mm/ha. The effectiveness of using new materials and the method (SLS) for strengthening soil-cutting working units in comparison with hardening by the plasma method under operating conditions will ensure an increase in the service life of experimental parts by 18%.

Authors

Publication Details

Journal
Vestnik of Kazan state agrarin university
Published
2024-08-13
DOI
https://doi.org/10.12737/2073-0462-2024-83-89
Primary Topic
Mechanical Systems and Engineering
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

ASSESSMENT OF THE EFFECTIVENESS OF SELECTIVE LASER SINTERING METHOD FOR STRENGTHENING SOIL TILLAGE WORKING UNITS

Д. А. Миронов, R. K. Rasulov, Aleksey Lamm
Vestnik of Kazan state agrarin university
Mechanical Systems and Engineering
article

ASSESSMENT OF THE EFFECTIVENESS OF SELECTIVE LASER SINTERING METHOD FOR STRENGTHENING SOIL TILLAGE WORKING UNITS

Д. А. Миронов, R. K. Rasulov, Aleksey Lamm
article en

Abstract

The functioning of agricultural machinery and equipment is an integral factor in ensuring the sustainability of production. Wear of the working units of tillage mechanisms is associated with a gradual change in their geometric and physical-mechanical characteristics, which in turn reduces the efficiency of tillage. One of the methods for solving this problem is to apply a protective layer of material that has increased wear resistance. Selective laser sintering (SLS) and plasma powder cladding are technologies for applying protective layers to the surface of agricultural machinery parts. A comparative analysis of these methods will allow us to assess their effectiveness and applicability in agricultural conditions. The results of comparing these methods will allow you to choose the optimal solution depending on the specific requirements and operating conditions of agricultural equipment. Calculation of the choice of design and material parameters shows that when using selective laser sintering as a method of strengthening the working units of soil-cultivating machines, the savings in hard alloy will be 35%. It has been established that due to the formation of a homogeneous, thin, wear-resistant, strengthening layer on the working unit, the effective shaping of its blade part occurs, which ensures the established plowing depth without violating the agrotechnical parameters of the soil cultivation process. When testing for reliability, it was determined that the wear rate of the experimental bits was significantly lower than the serial ones. The average wear rate for 8 bits is: experimental samples - 0.458 mm/ha, serial samples - 0.559 mm/ha. The effectiveness of using new materials and the method (SLS) for strengthening soil-cutting working units in comparison with hardening by the plasma method under operating conditions will ensure an increase in the service life of experimental parts by 18%.

Vestnik of Kazan state agrarin universityVol. 19(2)
Zero hunger
Openalex Percentile: Top 93%
Mechanical Systems and Engineering
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.