<i>In situ</i> growth of silver nanoparticles on carbon fiber by plasma–liquid interaction to improve performance of epoxy composites

Grafting nanomaterials on the carbon fiber (CF) surface is considered an effective strategy for enhancing the interfacial properties of CF-reinforced polymer composites (CFRPs). However, the mechanical properties of the CFs are often compromised during treatment. A new method for in situ growing silver nanoparticles (AgNPs) on the CF surface is proposed in this study. The CFs are first immersed in a low-viscosity silver nitrate solution to form a thin liquid film on the surface. Subsequently, using the abundant active particles in the plasma, the silver ions are reduced to silver atoms and grown into AgNPs on the CF surface. The tensile strength of CF@Ag was 38.74% greater than that of untreated CF, potentially due to the reparative action of AgNPs on defects in CF. The CF showed an evident improvement in surface wettability because of the AgNPs. Furthermore, the interfacial properties were noticeably improved, with the interfacial shear strength of CF@Ag increasing to 91.59 MPa, which was about twice that of pristine CF. Thus, the mechanical properties of composites are significantly improved (flexural strength increased by 190.74%). This study presents a non-destructive and convenient method for growing nanoparticles onto CF to establish a robust interface in CFRPs.