Analysis of the Effect of Layer Height on the Interlayer Bond in Self-Compacting Concrete Mix in Slab Elements

This paper presents a study on the influence of the layered casting technology of self-compacting concrete (SCC) on the load-bearing capacity of interlayer bond in slab elements. The research was conducted on slab elements with dimensions of 750 × 750 × 150 mm, concreted from a single point of concrete delivery. The aim of this study was to analyse the influence of the height of the concreting top layer on the bond strength between the layers. The study utilised top layer heights of 50, 75, and 100 mm, which, according to the authors' experience, are the most common cases when making slab elements. The interlayer bond was determined by investigating the splitting tensile strength of cubic specimens cut from the concrete slabs. Computed tomography (CT) was employed to image the contact zone between the concrete layers. Based on the analysis of the CT imaging and the results of the strength tests, it was shown that the interlayer bond is influenced by both the height of the top layer and its free-spread distance from the casting point. A reduction in the interlayer bond strength was observed with decreasing the height of the top layer and increasing distance from the mixture supply point. The relationships obtained were linear and had a clearly negative slope. It was concluded that the valid recommendations and standards for the multilayer casting of SCC are too general. Therefore, we propose to detail the recommendations to reduce the risk of cold joints, which diminish the bond strength of the interlayer joints.