Finite element analysis-based vibration analysis and suppression of CNC tooling

In the modern manufacturing industry, computer numerical control (CNC) is widely used because of its high precision and high efficiency processing ability. Tool vibration is a common and serious problem in CNC machining process, which affects machining accuracy and surface quality. In order to solve this problem, based on the finite element analysis (FEA) method, this paper makes an in-depth study on the vibration of CNC tools, simulates the dynamic response of tools under various working conditions by constructing FEA model, and identifies the key vibration mode and natural frequency of tools through this model. The experimental results show that without suppression, the vibration amplitude of the tool reaches 1.3 mm at high frequency. By introducing integrated damping material and adaptive control algorithm, the vibration suppression rate can reach 48%. This shows that this method has significant advantages in reducing vibration amplitude, improving machining accuracy and prolonging tool life, and provides a comprehensive and effective solution for vibration suppression in CNC machining.

Authors

Publication Details

Published
2024-08-09
DOI
https://doi.org/10.1117/12.3037993
Primary Topic
Advanced machining processes and optimization
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Finite element analysis-based vibration analysis and suppression of CNC tooling

Guo Chen
Advanced machining processes and optimization
article

Finite element analysis-based vibration analysis and suppression of CNC tooling

Guo Chen
article en

Abstract

In the modern manufacturing industry, computer numerical control (CNC) is widely used because of its high precision and high efficiency processing ability. Tool vibration is a common and serious problem in CNC machining process, which affects machining accuracy and surface quality. In order to solve this problem, based on the finite element analysis (FEA) method, this paper makes an in-depth study on the vibration of CNC tools, simulates the dynamic response of tools under various working conditions by constructing FEA model, and identifies the key vibration mode and natural frequency of tools through this model. The experimental results show that without suppression, the vibration amplitude of the tool reaches 1.3 mm at high frequency. By introducing integrated damping material and adaptive control algorithm, the vibration suppression rate can reach 48%. This shows that this method has significant advantages in reducing vibration amplitude, improving machining accuracy and prolonging tool life, and provides a comprehensive and effective solution for vibration suppression in CNC machining.

Vol. 18.1
Openalex Percentile: Top 88%
Advanced machining processes and optimization
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.