Constraint learning approaches to improve the approximation of the capacity consumption function in lot-sizing models

Classical capacitated lot-sizing models include capacity constraints relying on a rough estimation of capacity consumption. The plans resulting from these models are often not executable on the shop floor. This paper investigates the use of constraint learning approaches to replace the capacity constraints in lot-sizing models with machine learning models. Integrating machine learning models into optimization models is not straightforward since the optimizer tends to exploit constraint approximation errors to minimize the costs. To overcome this issue, we introduce a training procedure that guarantees overestimation in the training sample. In addition, we propose an iterative training example generation approach. We perform numerical experiments with standard lot-sizing instances, where we assume the shop floor is a flexible job-shop. Our results show that the proposed approach provides 100% feasible plans and yields lower costs compared to classical lot-sizing models. Our methodology is competitive with integrated lot-sizing and scheduling models on small instances, and it scales well to realistic size instances when compared to the integrated approach. • Supervised learning models accurately approximate the capacity consumption. • Integrated lot-sizing and machine learning models yield good production plans. • Adversarial training increases the precision of constraint learning approaches.

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Publication Details

Journal
European Journal of Operational Research
Published
2024-12-10
DOI
https://doi.org/10.1016/j.ejor.2024.11.039
Citations
4
Primary Topic
Supply Chain and Inventory Management
Type
article
Field-Weighted Citation Impact
2.11

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article

Constraint learning approaches to improve the approximation of the capacity consumption function in lot-sizing models

Simon Thevenin, Alexandre B. Dolgui, David Tremblet
4 citations
European Journal of Operational Research
Supply Chain and Inventory Management
2.11
article

Constraint learning approaches to improve the approximation of the capacity consumption function in lot-sizing models

Simon Thevenin, Alexandre B. Dolgui, David Tremblet
article en
4 citations

Abstract

Classical capacitated lot-sizing models include capacity constraints relying on a rough estimation of capacity consumption. The plans resulting from these models are often not executable on the shop floor. This paper investigates the use of constraint learning approaches to replace the capacity constraints in lot-sizing models with machine learning models. Integrating machine learning models into optimization models is not straightforward since the optimizer tends to exploit constraint approximation errors to minimize the costs. To overcome this issue, we introduce a training procedure that guarantees overestimation in the training sample. In addition, we propose an iterative training example generation approach. We perform numerical experiments with standard lot-sizing instances, where we assume the shop floor is a flexible job-shop. Our results show that the proposed approach provides 100% feasible plans and yields lower costs compared to classical lot-sizing models. Our methodology is competitive with integrated lot-sizing and scheduling models on small instances, and it scales well to realistic size instances when compared to the integrated approach. • Supervised learning models accurately approximate the capacity consumption. • Integrated lot-sizing and machine learning models yield good production plans. • Adversarial training increases the precision of constraint learning approaches.

European Journal of Operational ResearchVol. 322(2)
Centre National de la Recherche Scientifique (FR), Laboratoire des Sciences du Numérique de Nantes (FR), IMT Atlantique (FR)
European Commission, Conseil Régional des Pays de la Loire, Horizon 2020 Framework Programme, H2020 LEIT Information and Communication Technologies
Affordable and clean energy
Openalex Percentile: Top 11%
Supply Chain and Inventory Management
2.11
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