Automated and High Speed Machine Design for Telecommunication Products

This research focuses on an automated and machine design, which is assembling the bronze wire inside the plastic block, according to the manufacturing and production specification. In this design project, automated system performs special kind of operation in assembly line and it divided in five different stations. The function at first station is wire loading, feeding and straightening the wire. The function in second station is uploading the plastic block into the assembly line and holding the block precisely for inserting the bronze wire. The third station include of wire inserting into the plastic block and cut wire at desire length. The fourth station takes care of bending wire and final station take care of inspection of final assembly product by using appropriate sensors techniques. This project is mainly focus on utilization of automated machinery with simple tooling and fixture with low cost, which properly inspected at each station and easier to maintain in working at high speed repeatedly. It also explains major design problems and understands of engineering technology and limitations.